Checklists can be wonderful things. As a pilot, I’ve been trained to use checklists for every phase of a flight: preflight, takeoff, enroute, emergencies, descent, approach, landing, taxi, and shutdown. The purpose of a checklist is to ensure critical procedures & sequences are followed correctly, particularly in such complex situations as aircraft and airport operations.
In my lean coaching activities, checklists can provide valuable guidance, especially for folks learning a new procedure. A recent question to the Lean Enterprise Institute (lean.org) asked about the use of checklists during gemba walks. Jim Womack replied that the use of checklists typically depends on the experience level of the leader.
The most interesting aspect of Womack’s response was not about the checklist; it was about the questions he uses as an experienced practitioner. Womack provided a few simple questions for leaders to ask during gemba walks:
As leaders, we often get pulled in many directions, only superficially engaging with our revenue creating processes. We seem to spend most of our time on the support roles and interactions rather than on improving the core functions that pay the bills. Womack’s questions will help us focus on the important aspects of the business during our gemba walks.
How can you use these questions during your next gemba walk? You do have regularly scheduled gemba walks, don’t you?
david
Key Words: Checklists, Gemba Walk, Questions
Comment
Comment by David Hicks on August 26, 2011 at 9:36am
Comment by Robert (Bob) Petruska on August 26, 2011 at 7:41am Gemba walks are a great way to see with a fresh set of eyes. People get so accustomed to the way things are that it is difficult to even see the waste. Checklists are one way to solve this, and there are others. Making time is always a challenge until people realize that Gemba walks are a great way to lead.
I couldn't agree more with asking the right questions. The HBR article "Decoding the DNA of the Toyota Production System" offers additional insights on questioning:
1. How do you do this work?
2. How do you know if you are doing this work correctly?
3. How do you know that the outcome is free of defects?
4. What do you do if you have a problem?
Also, I have learned some very cool ways to help people become much more receptive to Gemba walks, and to lay the groundwork for creating a positive culture if anyone is interested.
Thanks.
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